FEA follys
Turns out the FEA I’ve been doing with Solidworks 2007 was based on some mis-information. I was using Cosmos Express (the simple/beginner’s FEA tool in SW2007) and once I realized that I needed some sort of saftey factor on my parts, suddenly I couldn’t make anything strong enough to hold the 300lbs that the spring would be pulling inside each arm segment. I decided to look at some different materials than 6061-T6, and that’s when I found that SW’s material library had the yield strength of 6061 @ 8000psi. Wikipedia and ALCOA list it as a yeild strength of “over 35,000PSI” (http://en.wikipedia.org/wiki/6061_aluminum) which is quite a big difference! Now that I made that change in SW, suddenly all my parts are more than strong enough.
I also re-designed my spring holding apparatus- I’m running 5 steel springs of a smaller diameter to get enough range of motion, and hold enough weight. The upside is that I can also run 4 if I find that it’s way too strong for my camera, or I can run just 1 for very light weights.
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